Oak Ridge scientists convert plastic waste into gasoline using molten salts
ORNL researchers report a low-temperature, catalyst-light process that turns polyethylene into gasoline- and diesel-like fuels at nearly 60% yield.
What to know
- ORNL's process converts polyethylene into gasoline- and diesel-like fuels at about 60% gasoline yield using molten aluminum chloride salts as both reaction medium and catalyst.
- The reaction runs below 200°C, far milder than the 450-500°C typically required by conventional pyrolysis-based plastic-to-fuel methods.
- The method avoids noble-metal catalysts, external hydrogen, organic solvents, and chemical initiators, potentially simplifying and cheapening the process.
- Findings are published in the Journal of the American Chemical Society and a patent application has been filed; scaling beyond lab experiments remains untested.
“We converted polymer waste to value-added fuels by using commercially available inorganic salts as the reaction media to provide the catalytic sites.”
Zhenzhen Yang, ORNL staff scientist · Science Daily · Sep 20
Liqi Qiu Postdoctoral researcher, University of Tennessee, KnoxvilleSheng Dai ORNL Corporate Fellow, co-corresponding authorZhenzhen Yang ORNL staff scientist, co-corresponding author
How it unfolded 4 developments, newest first · click a bar or a number to jump articlesposts
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Mastodon user questions society's response to plastic waste
A Mastodon user reacts skeptically to the plastic-to-fuel news, questioning whether such technology will actually be adopted to address plastic waste.
“Maybe we can figure out what to do about all that plastic waste? But hey, maybe not that?”
— PatrickoftheG@mastodon.social -
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Maybe we can figure out what to do about all that plastic waste? But hey, maybe not that? https://www. sciencedaily.com/releases/2026 /09/260920222405.htm
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Hacker News surfaces the Science Daily writeup
A Hacker News post linking the Science Daily article on the ORNL process appears, drawing minimal engagement.
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Wire outlets pick up the ORNL findings
News aggregators and outlets including ANI News, BusinessLine, and GK Today republish and summarize the ORNL announcement, highlighting the 60% gasoline yield and low reaction temperature.
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ORNL publishes plastic-to-gasoline conversion study
Oak Ridge National Laboratory researchers describe a method using molten aluminum chloride salts to convert polyethylene into gasoline- and diesel-like fuels at about 60% gasoline yield under mild conditions below 200°C, published in the Journal of the American Chemical Society; the team has applied for a patent.
“Unlike traditional techniques for converting polymer to fuel, the new process did not require noble-metal catalysts, organic solvents or external hydrogen.”
— Zhenzhen Yang -
first by ANI News, 2d ago · also GK Today, Science Daily
2 more headlines
- Scientists Develop Plastic-to-Fuel Process GK Today · 2d ago
- A new process turns plastic waste into gasoline and diesel fuel sciencedaily.com · 2d ago
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first by BusinessLine, 2d ago
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